In large‑scale operation scenarios such as two‑wheeler battery swapping, battery leasing, and logistics delivery, lithium‑ion batteries require not only safety protection, positioning and anti‑theft functions, but also intelligent monitoring, data interaction, and cloud management & control.

Zhixun Smart Positioning Handle for two/three‑wheeler lithium‑ion batteries is more than an intelligent hardware terminal integrated with Beidou + GPS positioning. It serves as an intelligent hub connected to the BMS battery protection board. Through in‑depth communication and linkage with BMS, traditional lithium‑ion batteries are upgraded from passive protection to intelligent batteries featuring active management, data visibility, and remote controllability.

I. Core Functions of Smart Positioning Handle for 2/3-Wheeler Li-ion Batteries

An all-in-one intelligent hardware integrating positioning + anti-theft + remote control + carrying handle.

Zhixun adopts an integrated design of positioning module and communication module. While bearing the weight for battery handling, it provides:

① Multi-mode positioning (Beidou + GPS + Base Station):

Real-time location tracking, historical trajectory playback, mileage statistics.

② Tamper alarm, vibration alarm, light-sensor alarm:

Instant reporting and alert upon unauthorized disassembly.

③ 4G + Bluetooth dual mode:

Remote cloud reporting + local debugging; data accessible via Bluetooth in weak-signal areas.

④ IP67 dustproof & waterproof, flame-retardant & high-temperature resistant:

Suitable for outdoor environments and complex battery swap cabinet conditions.

II. Deep Integration Between Smart Handle and BMS Protection Board: Functional Upgrade & Data Synergy

The Li-ion Battery BMS (Battery Management System) provides safety protection against overcharge, over-discharge, overcurrent, short circuit, and abnormal temperature.

Zhixun Smart Battery Handle connects directly to the BMS via communication interface, realizing data sharing, command interaction and status synchronization:

1. Real-time cloud upload of core battery data & visual management

The handle reads BMS real-time data and uploads it to the cloud platform, including:

Total voltage, cell voltage, charge/discharge current, SOC (state of charge), battery temperature, charge/discharge status, cycle count, fault codes (over-voltage, under-voltage, overcurrent, high temperature, low temperature), etc.

This effectively extends battery lifespan, reduces power-loss failures, and eliminates blind operation and maintenance.

2. Remote Control & BMS Linkage: Remote Power Cut, Safety Lock

The Zhixun Smart Battery Handle receives cloud commands and performs safety control in linkage with BMS:

① Remote Power Cut

Controls the BMS discharge MOS to disable battery output.

② Abnormal Lock

When the battery is stolen, crosses geo-fence, or forcibly disassembled, the GPS system automatically triggers BMS power-off protection.

③ Safe Recovery

After authorized by legitimate users, the cloud unlocks the battery and restores normal operation.

④ Dual Anti-theft Protection: Positioning Tracking + Remote Battery Lock.

3. Active Early Warning for Abnormal Status

Provides alerts for battery over-temperature, under-temperature, over-voltage, under-voltage, cell imbalance, short circuit, overcurrent, fault code reporting, battery offline, low SOC, and unauthorized movement.

It shifts from post-event investigation to pre-event early warning, greatly reducing risks of fire, swelling, and permanent damage.

III. System Management

1. Full Lifecycle Data Management

Permanent storage of each battery’s location trajectory, charging/discharging records, temperature curves, and fault history.

Supports data export, report statistics, asset inventory, and operation & maintenance analysis.

2. Batch Remote O&M

• Batch monitoring of voltage, temperature, and SOC
• Remote battery health diagnosis
• Remote alarm parameter configuration
• Firmware upgrade
• Geo-fence setup
• Group management by fleet, station, or category
• Hierarchical authority control

3. Core Value for Battery Swapping & Leasing Scenarios

• Accurately identifies real remaining capacity, avoiding false SOC during battery swapping.
• Monitors battery temperature and anomalies, preventing unhealthy batteries from being put into use.
• Enables positioning tracking + remote power cut upon battery loss, greatly improving asset recovery rate.